Advanced data analytics in process manufacturing brings transformative benefits by leveraging data to optimise operations, improve quality, and drive strategic decisions. Analytic tools can merge time series data from many locations into one cohesive period window. What does all this mean for our clients? - Predictive Maintenance: By analysing historical data and real-time sensor inputs, predictive analytics can forecast equipment failures before they occur. This allows for timely maintenance, reducing unexpected downtime and extending equipment life. - Defect Detection: Data analytics can monitor quality metrics and detect patterns or deviations that may indicate potential defects. This enables early intervention to address quality issues before they affect large batches of production. - Root Cause Analysis: When quality issues arise, analytics can trace the problem back to its source by analysing data from various points in the process, helping to implement corrective actions effectively. - Real-Time Monitoring: Advanced analytics platforms can integrate with real-time data sources to monitor and analyse ongoing processes. This allows for immediate adjustments to optimise performance and maintain efficiency. - Feedback Loops: Analytics enable the creation of feedback loops by continuously monitoring performance and applying insights to improve processes. This fosters a culture of continuous improvement and innovation in manufacturing operations. In summary, advanced data analytics empowers process manufacturers to harness their data effectively, driving improvements in efficiency, quality, and overall performance. It enables a more proactive, informed, and strategic approach to managing manufacturing operations, ultimately leading to a more competitive and resilient business.

Client Testimonial Quote & Job Title

The Seeq rollout was challenging due to the scale of the change. Our partnership with NZ Controls helped make it a great success and they continue to provide us with valuable and professional support services. - Product Owner for OT Data, Automation and Operational Technology team - Fonterra