Vertical integration of your manufacturing assets is paramount to enable Industry 4.0 solutions to be realised to their full potential. SCADA (Supervisory Control and Data Acquisition) systems play a critical role in modern manufacturing by providing a centralised platform for monitoring and controlling industrial processes. An up-to-date SCADA system provides this connectivity into one single depository which can be used for data directed insights, and efficiency improvements. SCADA provides the following benefits to any production or manufacturing facility: - Real-Time Monitoring: SCADA systems offer real-time visibility into manufacturing processes. Operators can monitor equipment status, production rates, and process conditions from a centralised interface, enabling them to respond quickly to any issues or deviations. - Improved Process Control: By providing detailed data on equipment and process performance, SCADA systems help in fine-tuning operations. Automated control and adjustments based on real-time data can enhance process consistency and product quality. - Data Collection and Analysis: SCADA systems collect and store vast amounts of data from various sensors and devices. This data can be analysed to identify trends, optimise processes, and make informed decisions, leading to improved efficiency and reduced waste. - Predictive Maintenance: SCADA systems can help predict equipment failures before they occur by analysing data trends and performance metrics. This allows for predictive and proactive maintenance, reducing downtime and extending equipment lifespan. - Remote Access and Control: Many SCADA systems offer remote access capabilities, allowing operators and managers to monitor and control processes from anywhere. - Integration with Other Systems: SCADA systems can integrate with other enterprise systems, such as ERP (Enterprise Resource Planning) and MES (Manufacturing Execution Systems). This integration ensures seamless data flow across different levels of the organisation, improving overall coordination and decision-making. In summary, SCADA systems bring significant value to manufacturing by enhancing process control, improving efficiency, reducing costs, and increasing safety. They provide a comprehensive view of operations, enabling manufacturers to make data-driven decisions and maintain a competitive edge in the industry.

Client Testimonial Quote & Job Title

We have NZ Controls as one of our key partners in automation projects, leading our SCADA rollout program. I recommend them for accessible communication, excellent management and full compliance​/​high standards in deployment and commissioning. SCADA & OT Manager - Silver Fern Farms